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Fresh air blower resistor location.

 
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johnwalklett  



Joined: 17 Nov 2003
Posts: 31
Location: staffs england

PostPosted: Thu Jan 25, 2007 5:44 pm    Post subject: Fresh air blower resistor location. Reply with quote

Could anyone tell me where the resistors for the fresh air fan speed controle are on a right hand drive 1982 924. Before I dive in stripping things down.

thanks

John
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Mike924  



Joined: 12 Aug 2004
Posts: 2601
Location: IoW UK

PostPosted: Thu Jan 25, 2007 5:59 pm    Post subject: Reply with quote

Earlier cars had them hidden under the front panel (the one with the P badge), but I think yours will be inside the heater intake (under the windscreen, behind the bulkead) along with the fan.

Is there a problem with the blower?
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1985 Porsche 924 'Lux', Kalahari Beige (my ex)
1993 Porsche 968 Coupe, Midnight Blue, 6 spd

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Smoothie  



Joined: 01 Jan 2003
Posts: 8032
Location: DE (the one near MD, PA, NJ)

PostPosted: Fri Jan 26, 2007 6:32 am    Post subject: Reply with quote

"under the front panel" - Are you sure about that?
I'm guessing you have the interior blower and radiator fan resistor locations confused. Early rad fan resistors were up front somewhere like that. Later rad fan resistors were placed in the dash..

Early fresh air blower resistors (one 10ohm resistor) have to be in the dash somewhere - the manual shows them grounding at (1) which is near the fuse-relay panel. That 10ohm resistor provides a resisted path to ground that bypasses the blower speed switch, providing low-speed operation of the blower when the ignition is switched on. There's also some resistance built-into the blower speed switch itself (slider control) for mid-speed and a non-resisted position for high-speed. (Talking the early hvac system here with 3 full-width slider controls.) The switchover from early to later hvac system occured during model year '82 production, so you could have either one depending on the manufacture date and VIN.
If you have the later design, you'll have a rotary blower speed switch, 2 half-width sliders and one full-width slider. -In which case you should find the resistor/s in the middle area of the dash, somewhere between the rotary switch and blower motor. Sorry - I don't know where they are exactly, but should be easy to find by following the wires from the rotary switch.
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'82 924T, US version, dark green metallic, 5 speed Audi 016G gearbox
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johnwalklett  



Joined: 17 Nov 2003
Posts: 31
Location: staffs england

PostPosted: Fri Jan 26, 2007 6:42 am    Post subject: Reply with quote

I have the later design, with a rotary blower speed switch, 2 half-width sliders and one full-width slider.

Speeds 1 has not been working since I had the car 3 years ago, but now speed 2 is not working either and I am left only with speed 3.

I have the wiring diagram in my workshop manual, but was unsure where to start looking for the resistors. I'll have to have a look for them this week end..... wish me luck.

John
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Ozzie  



Joined: 12 Mar 2005
Posts: 4448
Location: Townsville, Qld. Australia

PostPosted: Fri Jan 26, 2007 8:11 am    Post subject: Reply with quote

Resistors are almost bullet proof.
I'd suspect the switch first.
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Rasta Monsta  



Joined: 12 Jul 2006
Posts: 11733
Location: PacNW

PostPosted: Fri Jan 26, 2007 8:39 am    Post subject: Reply with quote

Yep. . .buy a can of "Electrical Parts Cleaner" and blast away. . .bet that takes care of it.
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!tom  



Joined: 28 Aug 2006
Posts: 1941
Location: Victoria, BC Canada

PostPosted: Fri Jan 26, 2007 9:37 am    Post subject: Reply with quote

Ozzie wrote:
Resistors are almost bullet proof.
I'd suspect the switch first.


Umm, not on mine. On mine the low value resistor (medium speed) was fried when I got the car. However, I'm not sure if the apparent fire fried the resistor, or if the resistor started the fire. Which ever way it was though there was melted wiring around the fan motor, including the small value resistor.

Being unfamiliar with how it's supposed to work, and due to the fact someone had previously started to disable the A/C, when it came time to get power to the blower motor, I had 2 speeds available from the blower control, and 3 speeds available on the fan. I chose to have it "off", "low" and "high," since this looked like it was the most similar to how things worked with the A/C when I looked at the wiring diagrams. Perhaps I should modify this to "low", "medium" and "high" if this is what is expected in other '24's.

Prior to reassembly, I did not realize there were only two speeds available from the selector, so I repaired the wiring with a couple 25 watt resistors (in parallel) to duplicate the original 3 speed arrangement. It turns out the "medium" speed resistor (low value) that I replaced isn't used at all. In order to keep this on topic, indeed, these resistors are found adjacent to the blower motor, cooled by the incoming airflow, on the top side of the blower unit.
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Mike924  



Joined: 12 Aug 2004
Posts: 2601
Location: IoW UK

PostPosted: Fri Jan 26, 2007 5:40 pm    Post subject: Reply with quote

Smoothie wrote:
"under the front panel" - Are you sure about that?
I'm guessing you have the interior blower and radiator fan resistor locations confused.

You're right, of course, Smoothie.

I f**ked up again!

I'm pretty sure the later type has the resistor mounted inside the plastic 'fencer's mask'. It looks like a green tube.
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1985 Porsche 924 'Lux', Kalahari Beige (my ex)
1993 Porsche 968 Coupe, Midnight Blue, 6 spd

'There is no substitute for a little grease under your fingernails.' - Chrenan, 924board.org
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