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Exhaust System Options

 
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bcblase  



Joined: 23 Oct 2007
Posts: 574
Location: Winchester, VA

PostPosted: Tue Mar 01, 2011 6:01 am    Post subject: Exhaust System Options Reply with quote

So I was checking my exhaust system this past weekend - I had a small leak at the front of the cat. When I removed the exhaust, it snapped off at the front of the cat due to a bad weld.

The cat and muffler looks pretty new, it was a crappy weld that messed up the stock setup.

As a mostly track only car, should I just install a test pipe to replace the cat, or go whole hog with a 2-1/2" straight pipe all the way?

Do you really get any more power without a cat or muffler?

Opinions please.
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1987 Porsche 924S - track toy
1986 Mercedes 190E 2.3-16v - autocross
2007 F-150 5.4L Lariat Supercrew - tow beast
1994 Volvo 850 Race Wagon - 24 Hours of Lemons Car
2001 BMW 325xi - daily driver
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Fifty50Plus  



Joined: 28 Feb 2008
Posts: 1424
Location: Washington DC area

PostPosted: Tue Mar 01, 2011 8:34 am    Post subject: Reply with quote

Brad,
You will lose some mid range performance with less back pressure. More than you would gain with any straight pipe at higher rpms. Size and length of a straight pipe are critical to any improvements. Multiples of 29" from exhaust valves (@3500 RPM) is a place to start.
Chuck
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1979 924 NA race car H-Prod SCCA
1982 924 NA race car - Sold
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1982 924 Turbo sold
1972 911 E race car - traded for Cayenne Diesel
1975 914 1.8 Building for H-Prod SCCA
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joecitizennn  



Joined: 12 Sep 2005
Posts: 2096
Location: no mans land

PostPosted: Tue Mar 01, 2011 1:04 pm    Post subject: Reply with quote

If you straight pipe it you will have to change your engine management to match the increased air flow. Best to stick with the stock exhaust.
_________________
87 924s
88 924SE gone
447 hp cgt clone
87 924S gone
84 944 sold
83 944 sold
89 turbo S LSD, ABS etc
86 951 white rocket
85 944 sport everything.
84 944 sold.
87 944 sold
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dvalmont136  



Joined: 18 Sep 2008
Posts: 98
Location: Columbus, OH

PostPosted: Wed Mar 02, 2011 5:26 am    Post subject: Reply with quote

I was reading a thread about this the other day:
http://www.924board.org/viewtopic.php?t=29552&highlight=
I think it kinda turns into a thread about something else; but I got the impression that losing the muffler/cat wasn't exactly a performance boost.
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bcblase  



Joined: 23 Oct 2007
Posts: 574
Location: Winchester, VA

PostPosted: Wed Mar 02, 2011 10:39 pm    Post subject: Reply with quote

Thanks - I remember that thread now. I think I answered my own question.

I'll probably just go with the 2.25" test pipe to replace the cat for now and see how it works out.

Brad
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1987 Porsche 924S - track toy
1986 Mercedes 190E 2.3-16v - autocross
2007 F-150 5.4L Lariat Supercrew - tow beast
1994 Volvo 850 Race Wagon - 24 Hours of Lemons Car
2001 BMW 325xi - daily driver
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Porschejag  



Joined: 06 Nov 2008
Posts: 31

PostPosted: Thu Mar 03, 2011 12:11 am    Post subject: Reply with quote

I had a similar experience (exhaust pipe falling off whilst checking for leaks) with my little monster. Crawled underneath to see where exactly the obvious leakage was... and the damned thing broke off! I decided that I should go big (or go home) with a new exhaust system, so bought the massive 3" Exhaust system from Lindsey Racing. I opted to veer away from getting a cat, but got a Borla muffler. I was a young chap at the time (Still am, I suppose).

If'n I'm honest I would rethink my decision on the massive exhaust choice. Granted it looks incredible peering out from the back.. It was (or is) boarder-line annoying, ferociously loud. I did put the well-marketed "Pre-Muffler" that Lindsey offers to dampen the sound a bit, but to no avail, really. On a side note.. The actual driving experience hasn't change one bit. But! It's only annoying with the windows down.. driving on the highways or interstate.

If I were going to do it again.. I would definitely go with the stock exhaust. Especially on one that is intended to be a everyday driver. I'm not even sure this ranting about my somewhat poor decision belongs on this post, but whatever.

With all of that nonsensical rambling finished, I think you that you've made the right choice. Especially since your baby is mostly a track car.
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bcblase  



Joined: 23 Oct 2007
Posts: 574
Location: Winchester, VA

PostPosted: Sat Mar 05, 2011 4:30 am    Post subject: Reply with quote

Good comments... definitely nice to hear some first hand experience.

The 2.25" test pipe is installed. The exhaust sounds a little louder, but I still have it up in the air in the garage.

Hopefully, I will be able to take it for a test drive this weekend, if we don't get flooded out.

Brad
_________________
1987 Porsche 924S - track toy
1986 Mercedes 190E 2.3-16v - autocross
2007 F-150 5.4L Lariat Supercrew - tow beast
1994 Volvo 850 Race Wagon - 24 Hours of Lemons Car
2001 BMW 325xi - daily driver
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joecitizennn  



Joined: 12 Sep 2005
Posts: 2096
Location: no mans land

PostPosted: Sat Mar 05, 2011 6:11 am    Post subject: Reply with quote

I ran a test pipe on my 924S for a year or two, and under a load it kind of sounded like an old barge I rode on in mississippi. When I put a cat back on it sounded better.
_________________
87 924s
88 924SE gone
447 hp cgt clone
87 924S gone
84 944 sold
83 944 sold
89 turbo S LSD, ABS etc
86 951 white rocket
85 944 sport everything.
84 944 sold.
87 944 sold
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bcblase  



Joined: 23 Oct 2007
Posts: 574
Location: Winchester, VA

PostPosted: Sun Mar 06, 2011 8:59 am    Post subject: Reply with quote

Yeah - it sounds kind of like a tug boat. I guess I'll get used to it.
_________________
1987 Porsche 924S - track toy
1986 Mercedes 190E 2.3-16v - autocross
2007 F-150 5.4L Lariat Supercrew - tow beast
1994 Volvo 850 Race Wagon - 24 Hours of Lemons Car
2001 BMW 325xi - daily driver
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joecitizennn  



Joined: 12 Sep 2005
Posts: 2096
Location: no mans land

PostPosted: Sun Mar 06, 2011 11:26 am    Post subject: Reply with quote

you should pull out all stops and supercharge that baby.
_________________
87 924s
88 924SE gone
447 hp cgt clone
87 924S gone
84 944 sold
83 944 sold
89 turbo S LSD, ABS etc
86 951 white rocket
85 944 sport everything.
84 944 sold.
87 944 sold
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bcblase  



Joined: 23 Oct 2007
Posts: 574
Location: Winchester, VA

PostPosted: Tue Mar 08, 2011 12:08 pm    Post subject: Reply with quote

And how, exactly, would I do that on the cheap?

Maybe we should start a new thread?

I'm interested...
_________________
1987 Porsche 924S - track toy
1986 Mercedes 190E 2.3-16v - autocross
2007 F-150 5.4L Lariat Supercrew - tow beast
1994 Volvo 850 Race Wagon - 24 Hours of Lemons Car
2001 BMW 325xi - daily driver
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fennacf07  



Joined: 13 Aug 2007
Posts: 24
Location: Lynn, MA

PostPosted: Sat Apr 02, 2011 1:25 pm    Post subject: Reply with quote

See the following treads for exhaust treads on pelicans forum. They have a lot of good info in them.

http://forums.pelicanparts.com/porsche-924-944-968-technical-forum/12264-replacing-cat-glass-pack.html

http://forums.pelicanparts.com/porsche-924-944-968-technical-forum/538907-thrush-exhaust-project.html

http://forums.pelicanparts.com/porsche-924-944-968-technical-forum/543375-what-aftermarket-muffler-type-muffler-makes-these-cars-sound-good.html
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joecitizennn  



Joined: 12 Sep 2005
Posts: 2096
Location: no mans land

PostPosted: Sat Apr 02, 2011 1:38 pm    Post subject: Reply with quote

bcblase wrote:
And how, exactly, would I do that on the cheap?

Maybe we should start a new thread?

I'm interested...


That is a good question. Superchargers seem to be pretty high in price compared to turbochargers. My only thought is buying something like a used k-26 turbo for under 100 bucks on ebay and removing the hot side and fitting a oil fed gearbox and pulley, running it off a front engine belt. Then you would have the new issue of your compression being too high. Possibly with an intercooler, proper fuel enrichment and fairly low boost you could get the power you are after without damaging your engine.
_________________
87 924s
88 924SE gone
447 hp cgt clone
87 924S gone
84 944 sold
83 944 sold
89 turbo S LSD, ABS etc
86 951 white rocket
85 944 sport everything.
84 944 sold.
87 944 sold
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View user's profile Send private message
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