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Wastegate

 
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Joes924Racer  



Joined: 03 Nov 2002
Posts: 11964
Location: Oregon, Denver Colorado native!

PostPosted: Wed Sep 21, 2011 3:49 pm    Post subject: Wastegate Reply with quote

Man what a King size PITA this was to get out... Took over 45 minutes to unscrew the top bolt on the bracket that
goes around the torque tube..
using a 13 mm box end and my fingers.


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1979 porsche 924 Na
1980 porsche Turbo 931GT Replica
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Nein37  



Joined: 29 Dec 2009
Posts: 513
Location: New London, CT

PostPosted: Thu Sep 22, 2011 12:10 am    Post subject: Reply with quote

Thats why my WG sits without its bracket.
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ideola  



Joined: 01 Oct 2004
Posts: 15550
Location: Spring Lake MI

PostPosted: Thu Sep 22, 2011 12:50 am    Post subject: Reply with quote

Nein37 wrote:
Thats why my WG sits without its bracket.

Not good. I'm sure you know this, but you're asking for a cracked flange at the dump pipe and one or the other end of the j-pipe.

Hmm. I don't recall it being so hard to deal with upon installation...but maybe it's because I was working with all new hardware???
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Rasta Monsta  



Joined: 12 Jul 2006
Posts: 11733
Location: PacNW

PostPosted: Thu Sep 22, 2011 1:07 am    Post subject: Reply with quote

It's not. . .you usually leave the u-bolt in place and unbolt the assembly from it (unless it needs replacement).
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Joes924Racer  



Joined: 03 Nov 2002
Posts: 11964
Location: Oregon, Denver Colorado native!

PostPosted: Thu Sep 22, 2011 3:42 am    Post subject: Reply with quote

The worst that i did was not going by the book and pulling the trans & t - tube back to drop the motor nonno i have a nice big 1 1/2 ton engine hoist and tried to pull it out the top.
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1979 porsche 924 Na
1980 porsche Turbo 931GT Replica
Have u ever driven a turbo.


Last edited by Joes924Racer on Thu Sep 22, 2011 12:07 pm; edited 1 time in total
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fiat22turbo  



Joined: 18 Jan 2006
Posts: 4040
Location: Portland, OR

PostPosted: Thu Sep 22, 2011 4:35 am    Post subject: Reply with quote

If you remove the K-member you don't have to pull the TT back.
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1979 924 Carrera GTS (clone-ish)
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Nein37  



Joined: 29 Dec 2009
Posts: 513
Location: New London, CT

PostPosted: Thu Sep 22, 2011 6:11 am    Post subject: Reply with quote

ideola wrote:
Nein37 wrote:
Thats why my WG sits without its bracket.

Not good. I'm sure you know this, but you're asking for a cracked flange at the dump pipe and one or the other end of the j-pipe.

Hmm. I don't recall it being so hard to deal with upon installation...but maybe it's because I was working with all new hardware???


Yup its on my list of things to do. I need to source another bracket though... mine was broken.
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1981 931 CGT replica, OEM CGT intercooler, .8 BAR WG spring, GTS Headlights, Innovative Wide band A/F, A/C delete, 16" Fuchs, Weltmeister 200lb lowering springs, Bilstein HDs front, Koni Sport rears.
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ideola  



Joined: 01 Oct 2004
Posts: 15550
Location: Spring Lake MI

PostPosted: Thu Sep 22, 2011 7:07 am    Post subject: Reply with quote

Which part do you need? The C clamp deal for the torque tube, or the flat piece that bolts to the wastegate? I might have a spare or two in my stash...
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stevekat  



Joined: 19 Jan 2008
Posts: 719
Location: Los Angeles, CA

PostPosted: Thu Sep 22, 2011 2:37 pm    Post subject: Reply with quote

Definitely use the bracket, or a cracked J-Tube is inevitable. It may even occur with the bracket. Suggest bolting everything together, than tightening up the bracket and/or torque tube clamp, so the brackets don't put stress on the assembly. I recall that removing the heat shield helps with access.

There is a heavy-duty upgraded bracket that superseded the original, and actually a clamp that bridges and connects the J-Tube and exhaust pipe, I think, that reduces vibration.
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ideola  



Joined: 01 Oct 2004
Posts: 15550
Location: Spring Lake MI

PostPosted: Thu Sep 22, 2011 8:27 pm    Post subject: Reply with quote

Or put an expansion / flex coupler in the j-pipe, like this:

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