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Programmable Ignition
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WEASEL149  



Joined: 19 Aug 2005
Posts: 595
Location: UK, Sheffield

PostPosted: Tue Jul 26, 2011 3:16 am    Post subject: Programmable Ignition Reply with quote

Ok. I've been contemplating going the full EFI route for a long time but for now I can't quite bring myself to pull apart the CIS which has always run perfectly on my car.

What I would like to do is upgrade from the distributor timing to fully programmable ignition.

Now when I bought the car 10 years ago, even though it's a S1, it already had the later flywheel/trigger wheel from the S2 fitted by the previous owner along with the S2 throttle body.

From what I've read from the forum, the original S2 crank sensor is NLA from Porsche but the crank sensor from a BMW 2.8 apparently fits with minor work?

Could I use something like VEMS purely to run the ignition and not fuelling, and so giving me a future upgrade path to full EFI?
This would be using the original 60-2 trigger wheel with the BMW crank sensor and a new TPS sourced from another car, along with the other sensors I would need (MAP etc.).

I do also like the look of the DTA stuff and I've seen that they offer an ignition-only ECU.

Ideally I would like to avoid mounting another 36-1 trigger wheel and going the Ford EDIS route...
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fiat22turbo  



Joined: 18 Jan 2006
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Location: Portland, OR

PostPosted: Tue Jul 26, 2011 3:26 am    Post subject: Reply with quote

Look into MegaJolt:

http://www.autosportlabs.com/

Might be right up your alley.
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1979 924 Carrera GTS (clone-ish)
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WEASEL149  



Joined: 19 Aug 2005
Posts: 595
Location: UK, Sheffield

PostPosted: Tue Jul 26, 2011 3:44 am    Post subject: Reply with quote

fiat22turbo wrote:
Look into MegaJolt:

http://www.autosportlabs.com/

Might be right up your alley.


Thanks for the quick response. I had looked into Megajolt, but it would involve fitting the 36-1 trigger wheel and I was looking for something with more mapping resolution.

Ideally I'd like something that can make use of the S2 triggerwheel and maybe provide a future upgrade path to full engine management.
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ideola  



Joined: 01 Oct 2004
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PostPosted: Tue Jul 26, 2011 4:04 am    Post subject: Reply with quote

Well, for starters, the S2 "trigger wheel" is not a 60-2 setup...so triggering off of the sintered insert on the flywheel will require a system that can be set up for a completely custom arrangement.
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Min  



Joined: 04 Nov 2002
Posts: 2368
Location: Vernon, British Columbia, Canada

PostPosted: Tue Jul 26, 2011 4:41 am    Post subject: Re: Programmable Ignition Reply with quote

WEASEL149 wrote:
Could I use something like VEMS purely to run the ignition and not fuelling, and so giving me a future upgrade path to full EFI?
This would be using the original 60-2 trigger wheel with the BMW crank sensor and a new TPS sourced from another car, along with the other sensors I would need (MAP etc.).


I know megasquirt can run off a 60-2 wheel for sure. Apparently the turbo has something different though, perhaps ideola can explain what it is.

To run without fuel injection, you just ... don't hook up the fuel injector bank wires. Simple.

Min
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ideola  



Joined: 01 Oct 2004
Posts: 15550
Location: Spring Lake MI

PostPosted: Tue Jul 26, 2011 4:58 am    Post subject: Reply with quote

The DITC-equipped cars have a sintered insert on ring gear. There is no missing tooth. So the crank trigger picks up on the sintered insert when it comes flying around, as opposed to detecting a missing tooth. Sort of the inverse of how missing tooth setups work. I don't recall offhand how many teeth are on the flywheel though. I'm sure there's a way to get it to work, but honestly, I think you'd be better off to just bite the bullet and figure out how to mount a proper 60-2 or 36-1 wheel up front. Having to dork around with the flywheel inside the bellhousing and the reference sensor mounted to that little tiny window is a royal PITA once the engine is in the car. I'd rather have my sensor and wheel up front for easy access.
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Min  



Joined: 04 Nov 2002
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PostPosted: Tue Jul 26, 2011 5:00 am    Post subject: Reply with quote

ya, that sounds pretty bleh alright, not sure if anything out there right now could properly trigger off that.

Min
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ideola  



Joined: 01 Oct 2004
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PostPosted: Tue Jul 26, 2011 5:01 am    Post subject: Reply with quote

Here's a pic of the S2 flywheel:

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WEASEL149  



Joined: 19 Aug 2005
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PostPosted: Tue Jul 26, 2011 7:05 am    Post subject: Reply with quote

ideola wrote:
Well, for starters, the S2 "trigger wheel" is not a 60-2 setup...so triggering off of the sintered insert on the flywheel will require a system that can be set up for a completely custom arrangement.


aah right... I obviously had that completely wrong then. I must have misunderstood some of the posts I had read through. Thanks for putting me straight on that.

Looks like a front-mounted triggerwheel it is then.

Are there any advantages to running a 60-2 over a 36-1 and vice-versa?

I just recently missed out on a Motec M4. How are finding your DTA?


min wrote:
To run without fuel injection, you just ... don't hook up the fuel injector bank wires. Simple.

Cool, thanks for that. I'll probably go for a ignition/fuel ECU then so at least I have the option to upgrade later.
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Min  



Joined: 04 Nov 2002
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Location: Vernon, British Columbia, Canada

PostPosted: Tue Jul 26, 2011 7:37 am    Post subject: Reply with quote

WEASEL149 wrote:
Are there any advantages to running a 60-2 over a 36-1 and vice-versa?


I'd run a 36-1 for a few reasons, easier to machine, easier to draw, will trigger more positively, could run edis if you wanted, lots of people have done it now so you have alot of other idea's you can use. etc.

Min
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fiat22turbo  



Joined: 18 Jan 2006
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PostPosted: Tue Jul 26, 2011 9:07 am    Post subject: Reply with quote

MegaJolt is just a customized version of MegaSquirt.

If you need more resolution and the ability to grow, then buy a standard MegaSquirt (V2 or V3) and load the MSExtra code on it. There is even a High-Resolution code option for MS1/2. Also you can adjust where you want more resolution by adjusting the scales on the sides of the graphs in the tuning software to focus on areas where you need the extra control.

Using a standard MS, I would simply modify the MegaSquirt to drive whatever ignition system you'd like. You can drive coil packs directly from MegaSquirt and have much more finite control. You could even use COP or individual coils for each plug. Read the ignition hardware manual:

http://msextra.com/doc/ms2extra/MS2-Extra_Ignition.htm

With the sensor that the BMW and apparently Porsche use, I suspect they are Hall Effect sensors, so read the section on using Hall Effect sensors in MS Extra to pick up how they are used.

As for using the full MegaSquirt to just drive ignition, don't connect the injectors and run the injector pulsewidth at .1ms (to protect the drivers on the circuit board) and you'll be fine. You'll also be ready to add fuel injection when you're ready to.

Finally, if you want add knock control, add a Knocksense to it. There's also an option for shift lights, flat shift/launch control, etc.

Obviously, MegaJolt and MegaSquirt aren't the only game in town when it comes to EFI or ignition. They aren't even the "best of the best" solutions. They are however, some of the best bang for the buck options and their open source nature means they will grow and change to meet your needs now and in the future.
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ideola  



Joined: 01 Oct 2004
Posts: 15550
Location: Spring Lake MI

PostPosted: Tue Jul 26, 2011 12:11 pm    Post subject: Re: Programmable Ignition Reply with quote

WEASEL149 wrote:
the crank sensor from a BMW 2.8 apparently fits with minor work?


Can you be specific about which BMW 2.8 this? As in E## so I can chase it down? I would like to try to verify this little tidbit...
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WEASEL149  



Joined: 19 Aug 2005
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Location: UK, Sheffield

PostPosted: Tue Jul 26, 2011 11:29 pm    Post subject: Reply with quote

Min wrote:
WEASEL149 wrote:
Are there any advantages to running a 60-2 over a 36-1 and vice-versa?


I'd run a 36-1 for a few reasons, easier to machine, easier to draw, will trigger more positively, could run edis if you wanted, lots of people have done it now so you have alot of other idea's you can use. etc.

Min


Thanks for the tips Min, 36-1 it is then.
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WEASEL149  



Joined: 19 Aug 2005
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Location: UK, Sheffield

PostPosted: Tue Jul 26, 2011 11:42 pm    Post subject: Reply with quote

fiat22turbo wrote:
MegaJolt is just a customized version of MegaSquirt.

If you need more resolution and the ability to grow, then buy a standard MegaSquirt (V2 or V3) and load the MSExtra code on it. There is even a High-Resolution code option for MS1/2. Also you can adjust where you want more resolution by adjusting the scales on the sides of the graphs in the tuning software to focus on areas where you need the extra control.

Using a standard MS, I would simply modify the MegaSquirt to drive whatever ignition system you'd like. You can drive coil packs directly from MegaSquirt and have much more finite control. You could even use COP or individual coils for each plug. Read the ignition hardware manual:

http://msextra.com/doc/ms2extra/MS2-Extra_Ignition.htm

With the sensor that the BMW and apparently Porsche use, I suspect they are Hall Effect sensors, so read the section on using Hall Effect sensors in MS Extra to pick up how they are used.

As for using the full MegaSquirt to just drive ignition, don't connect the injectors and run the injector pulsewidth at .1ms (to protect the drivers on the circuit board) and you'll be fine. You'll also be ready to add fuel injection when you're ready to.

Finally, if you want add knock control, add a Knocksense to it. There's also an option for shift lights, flat shift/launch control, etc.

Obviously, MegaJolt and MegaSquirt aren't the only game in town when it comes to EFI or ignition. They aren't even the "best of the best" solutions. They are however, some of the best bang for the buck options and their open source nature means they will grow and change to meet your needs now and in the future.


That's interesting; being able to adjust where you want higher resolution - maybe around the transition point where boost is made?

I would like to drive the coils directly and keep the amount of parts to a minimum.

I realise that Megajolt and Megasquirt are definitely the best value, I just thought I'd get as many opinions as possible before I start and consider all options before I take the plunge.
I understand that all VEMS is, is basically another version of Megasquirt? I think having the built-in wideband controller would be an asset in future.

My main aim is to improve driveability of the S1 engine. I mean the car drives great as it is with an archaic distributor so programmable ignition should make a significant difference on a S1 low compression engine?

Thanks for all the help.
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WEASEL149  



Joined: 19 Aug 2005
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Location: UK, Sheffield

PostPosted: Tue Jul 26, 2011 11:49 pm    Post subject: Re: Programmable Ignition Reply with quote

ideola wrote:
WEASEL149 wrote:
the crank sensor from a BMW 2.8 apparently fits with minor work?


Can you be specific about which BMW 2.8 this? As in E## so I can chase it down? I would like to try to verify this little tidbit...


I got the information from hunting around the forum, looking to see if anyone had used the original flywheel to trigger from.
Unfortunately, even just a quick search on ebay has brought up 4 different ones for various 2.8 BMW cars.
My money would be on the cheaper Z3 sensor but without having one to measure etc. I just don't know.

The thread I lifted the info from was this:-
http://www.924board.org/viewtopic.php?p=185656&sid=25556af8d88a701e832335b284f8c193
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