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my battery box repair progress

 
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Fasteddie313  



Joined: 29 Sep 2013
Posts: 2595
Location: MI

PostPosted: Sun Apr 27, 2014 11:19 am    Post subject: my battery box repair progress Reply with quote

pictures speak for themselves













I think im going to snag a dude from the local body shop to help me figure out how to knock up new metal to go in there unless you guys have any grand ideas.. its quite a complicated shape to easily reproduce by hand
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Kens_74_911s  



Joined: 01 Mar 2011
Posts: 529
Location: Southern Pines , North Carolina USA

PostPosted: Sun Apr 27, 2014 1:28 pm    Post subject: Cut Reply with quote

Great job cutting it down now what? Have a clip you are tig welding or lap spot welding?
K
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74 911s widebody
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99 BMW 328i
81 VW MK1-1.8 GTI, 5 spd Pickup
02 Explorer (wife's)
92 BMW 735iL Parting
84,85,86x3,87,944. 82-924,88-924s parted
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Fasteddie313  



Joined: 29 Sep 2013
Posts: 2595
Location: MI

PostPosted: Sun Apr 27, 2014 2:14 pm    Post subject: Reply with quote

I have a little mig that would probably do the trick.. im quite handy with that..

was also thinking maybe hand hammer form a chunck of aluminum cut from a snowmobile tunnel.. with the flat bottom marked to match and bend up high sides to match the orig box, bit of heat and a ball peen..
3m windshield glue and pop rivits?

your "now what?" is spot on..

im a mechanic, not an artist, don't know much about bodywork and my fabrication ideals are straight lines..

I would like to put the battery back in there so maybe some beams across the bottom of new box for support somehow...

I just really want ALL THE RUST GONE!! FOR GOOD!!!

decision in progress

might even chop out that chunk of firewall and replace
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