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Bottom end inspection procedure
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Fasteddie313  



Joined: 29 Sep 2013
Posts: 2595
Location: MI

PostPosted: Tue Jul 28, 2015 12:38 pm    Post subject: Bottom end inspection procedure Reply with quote

I have my oil pan off and want to inspect my engine bearings, I have no noise, no crank backlash or anything just unsatisfactory hot oil pressure, it just doesn't climb with RPM like it should..

By time I got the pan down tonight it was dark so I didn't get to see much, the bottom sides of my pistons look like brand new, and the bottoms of the bores on 1 and 4 look beautiful, thats all I got to see in there so far..

I caught the first of my oil in a big ziploc bag to inspect it, I've had it hanging with a corner low now for hours and there is absolutely nothing in it, nothing..
Nothing bad in the oil pan either, some dark areas in the low spots but no sparkles or anything of that nature other than a coupe 1mm size flakes that look like aluminum but they are not concerning me, I'll hit them with a magnet tomorrow and inspect further.

I'm sure I'll shoot some pics of my dirty oil pan and its insides, crank, bottoms of bores, and stuff for you guys tomorrow

I plan to pull all the bearings and inspect them, I'm thinking I will plastigauge them all but I'm not sure if that is necessary, can I just look at them and if they look copper they are bad or how does that go? I'll just plastigauge them anyway probably..

Could anyone help me with the rundown on the procedure to plastigauge the bearings? I get the basic idea but I want to be sure I'm doing this right..

Take off bearing cap and 1 side of bearing, put strip of plastigauge in (which direction?), torque cap back to spec, remove cap and compare squished plastigauge to paper chart, reinstall cap torqued to spec (if good), repeat X8..

I think I'll just do them all one at a time so I can't mix them up or do anything stupid like knock into them sitting and get them dirty.

I still need to figure out what color plastigauge kit I need for the right tolerances etc and what tolerances I'm looking for..

Any advice?

This seems like something good/fun to do while my car is down for turbo repairs..
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jason c  



Joined: 13 Jan 2014
Posts: 1018
Location: Nwi

PostPosted: Tue Jul 28, 2015 1:46 pm    Post subject: Re: Bottom end inspection procedure Reply with quote

Fasteddie313 wrote:

I plan to pull all the bearings and inspect them, I'm thinking I will plastigauge them all but I'm not sure if that is necessary, can I just look at them and if they look copper they are bad or how does that go? I'll just plastigauge them anyway probably..

Could anyone help me with the rundown on the procedure to plastigauge the bearings? I get the basic idea but I want to be sure I'm doing this right..

Take off bearing cap and 1 side of bearing, put strip of plastigauge in (which direction?), torque cap back to spec, remove cap and compare squished plastigauge to paper chart, reinstall cap torqued to spec (if good), repeat X8..


You'll be inspecting the bearings for scratches, wear (copper showing through) and tolerance.

The plastigauge goes crossways, like the tread of a tire that touches the ground. I would probably just leave them alone if they feel tight & there are no other engine issues. Its not a common problem like in the 2.5L. Sometimes its better to leave things alone.

Are you planning on replacing the rod nuts? That would suck if they came loose.
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Fasteddie313  



Joined: 29 Sep 2013
Posts: 2595
Location: MI

PostPosted: Tue Jul 28, 2015 1:54 pm    Post subject: Reply with quote

I'm just trying to chase low hot oil pressure issues, <3 bar at 5k rpm isn't good right?

Something is wrong and I want to catch it before I have to get the crank turned or find another short block..

As far as I can tell so far there is no backlash in any rod bearings from moving the crank back and forth, I need to find the side to side movement tolerances for them too..

No I haven't looked at the haynes yet but I will, I don't really like that thing, last time I used it it tried to get me to set my timing wrong..

I may do something about cleaning out the crank breather while I'm around there too, the hose I replaced off of the AOS was nasty....
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jason c  



Joined: 13 Jan 2014
Posts: 1018
Location: Nwi

PostPosted: Tue Jul 28, 2015 2:02 pm    Post subject: Reply with quote

Fasteddie313 wrote:
I'm just trying to chase low hot oil pressure issues, <3 bar at 5k rpm isn't good right?

Something is wrong and I want to catch it before I have to get the crank turned or find another short block..

As far as I can tell so far there is no backlash in any rod bearings from moving the crank back and forth, I need to find the side to side movement tolerances for them too..

I may do something about cleaning out the crank breather while I'm around there too, the hose I replaced off of the AOS was nasty....


There's a lot of places to loose oil pressure, rod bearings & crank bearings are possible as well as the pump itself. The pressure relief valve could be the problem or possibly the pump itself is out of spec & isn't building pressure correctly. A cracked sump tube or leaking gasket, sump tube to block will also cause pressure issues.
What weight oil are you running?

Specs for rod bearings....
Connecting rod bearing journal diameter, new mm 47.95 to 47.97
In 1.868 to 1.689
Connecting rod bearing-to-crankshaft radial play mm 0.02 to 0.07 0.1
in 0.0008 to 0.0028 0.004
Connecting rod bearing-to-crankshaft end play mm. 0.05 to 0.08 0.4 in 0.0020 to 0.0012 0.016
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Fasteddie313  



Joined: 29 Sep 2013
Posts: 2595
Location: MI

PostPosted: Tue Jul 28, 2015 2:46 pm    Post subject: Reply with quote

I'm running 15-50 valvoline (napa label) full synthetic..

I want to plastigauge my cam bearings also..

I'm not burning any oil at all, not loosing any oil, couple drips from my filter adaptor is all, never have to add more oil.

I believe I've had the pressure relief valve out before when I first got the car, what exactly am I supposed to inspect that thing for?

What about the spring and stuff in the filter adaptor? Thats just the thermostat for the cooler correct?

I do get 6-7 bar oil press cold iirc, like summer cold start..
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maybeoneday  



Joined: 09 Dec 2013
Posts: 82
Location: Melbourne, Australia

PostPosted: Tue Jul 28, 2015 4:00 pm    Post subject: Reply with quote

I would not think 3 bar is totally terrible at 5k rpm I would expect any four cylinder to between 3-5 bar at a hot 5k rpm, dropping down to anywhere as low as 1-0.5 bar at hot idle. I would not be expecting a very major issue here. Check the cam oiler elbow while you are looking for it I cracked mine with a really light nudge, i think they may get brittle (fixed now).
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Carrera RSR  



Joined: 08 Jan 2010
Posts: 2312
Location: Somerset, UK

PostPosted: Tue Jul 28, 2015 5:57 pm    Post subject: Reply with quote

I hope you have new con rod bolts ready to fit. Old ones need to be binned once used and removed, more so on a modified turbo motor
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Then www.924board.org/viewtopic.php?t=31252
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ideola  



Joined: 01 Oct 2004
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Location: Spring Lake MI

PostPosted: Tue Jul 28, 2015 9:49 pm    Post subject: Reply with quote

Carrera RSR wrote:
new con rod bolts

Time for another group buy on the ARP units?
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924RACR  



Joined: 29 Jul 2001
Posts: 9126
Location: Royal Oak, MI, USA

PostPosted: Tue Jul 28, 2015 10:55 pm    Post subject: Reply with quote

maybeoneday wrote:
I would not think 3 bar is totally terrible at 5k rpm I would expect any four cylinder to between 3-5 bar at a hot 5k rpm, dropping down to anywhere as low as 1-0.5 bar at hot idle. I would not be expecting a very major issue here.


This right here, absolutely right. Used, but not trashed by any means, actually pretty nice and free!
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MikeJinCO  



Joined: 08 Jun 2010
Posts: 1246
Location: Maysville, Colorado

PostPosted: Tue Jul 28, 2015 11:07 pm    Post subject: Reply with quote

Ideola please start a thread on that, I'd be in.
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Fasteddie313  



Joined: 29 Sep 2013
Posts: 2595
Location: MI

PostPosted: Wed Jul 29, 2015 12:01 am    Post subject: Reply with quote

924RACR wrote:
maybeoneday wrote:
I would not think 3 bar is totally terrible at 5k rpm I would expect any four cylinder to between 3-5 bar at a hot 5k rpm, dropping down to anywhere as low as 1-0.5 bar at hot idle. I would not be expecting a very major issue here.


This right here, absolutely right. Used, but not trashed by any means, actually pretty nice and free!


What? I've mentioned this like 10 times and now that I have the whole bottom of my engine off it's just fine? LOL

I thought it was supposed to be something like 1-2 bar at idle + 1 bar for every 1k rpm after that..

When I say "hot" I don't mean stupid hot, my car runs cool, about at the 1/4 mark no matter how hard I thrash it as long as I'm moving, close to 1/2 mark if I idle for a long time after running hard but that's about it..

And Vaughan, don't I read that you have multiple race seasons on your rod bolts and that it's questionable that they need replacement? Do you replace the nuts?

Isn't it high RPM that matters for rod bolts as opposed to power output? Rod bolts get stressed when the crank pulls the pistons back down for the intake stroke right?

Stroke..
1 exhaust-force up the rod pushing piston up
2 intake-force on the bottom of the rod pulling/accelerating the piston back down. (rod bolts)
3 compression-force up the rod pushing the piston up
4 power-explosion force up the rod pushing the rod and crank down

Therefore increased power output puts more stress down the rod not increasing stress on the bolts, rather higher rpm making the rod bolts do more work to pull the piston back down on the intake stroke is where the rod bolts are tested/stressed no?

Shit higher boost logically actually reduces stress on the rod bolts making it easier for the crank-rod to pull the piston back down on intake stroke due to higher air pressure on the top of the piston/less vacuum when the rods are pulling the pistons back down on the intake stroke making the intake stroke easier on the engine.. Wrong?

IDK that's the way it looks in my head..

I think I have noticed a pattern in that I get better answers/feedback when I just do the work and am in the middle of it rather than asking questions before doing anything..

So what SHOULD I do now that I'm in there? Nothing? If I don't want to mess with my rod bolts should I still atleast inspect my mains or no?

ideola, I would love some ARP rod bolts but I just can't get everything I want.. I'd drop $10k quick, fast, and in a hurry if I could.. I'm already struggling to come up with all the money to replace my turbo, cam, and fuel lines right now. You have a good set of cam/buckets lying around? I have a few bad lobe tips..
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ideola  



Joined: 01 Oct 2004
Posts: 15550
Location: Spring Lake MI

PostPosted: Wed Jul 29, 2015 12:09 am    Post subject: Reply with quote

I might just have a cam and set of lifters...let me look into it and get back to you.

As for the rod bolts....

Regarding Vaughan's race engine, keep in mind, I believe he typically tears that engine down at least once per season, so the bolts are being rechecked periodically.

The OEM design are stretch bolts and are intended to be replaced, not reused. People have reused them out of necessity, some with success, and some with failure. YMMV. Unfortunately, there are no OEM replacements available, so the only option we've had for some time now are the ARP replacements we commissioned a few years back.

I think we've done 3 or 4 group buys on those now, which is the only way to get them. Minimum order is 80 pieces (10 full sets of . I'm presently not in a position to underwrite a group buy, as I did the last time around, so we would need a solid 10 commitments to order. I'll get a thread going in the next day or so.
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924RACR  



Joined: 29 Jul 2001
Posts: 9126
Location: Royal Oak, MI, USA

PostPosted: Wed Jul 29, 2015 2:55 am    Post subject: Reply with quote

Well, my race motor is not boosted, and we don't rev the piss out of it; normal usage, we shift at 6k.

The rod bolts and nuts... are original. Sorry. Didn't have ARP as an option, way back when I built the motor.

The street 931, OTOH, does rock ARP bolts and head studs, after a rebuild necessitated by a snapped stock original rod bolt.

The race motor is also not heavily modified, makes maybe 135-140 crank hp.

As for my feedback - I've been extremely busy with trips to the 'Ring, and working on my other racecar in the meantime, so haven't had much time to play on the board. Sorry. But your effort is not wasted.
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Fasteddie313  



Joined: 29 Sep 2013
Posts: 2595
Location: MI

PostPosted: Wed Jul 29, 2015 3:22 am    Post subject: Reply with quote

jason c wrote:

Specs for rod bearings....
Connecting rod bearing journal diameter, new mm 47.95 to 47.97
In 1.868 to 1.689
Connecting rod bearing-to-crankshaft radial play mm 0.02 to 0.07 0.1
in 0.0008 to 0.0028 0.004
Connecting rod bearing-to-crankshaft end play mm. 0.05 to 0.08 0.4 in 0.0020 to 0.0012 0.016


Well my con rod end play or axial play is well within spec by feeler gauge, and I can feel no radial play in my rods at all.. I'll leave the nuts alone for now..

EBS says...

Standard main bearing are $125/set, rod bearings are $43.50/set. These parts are currently in stock. We also have gaskets, custom JE pistons and other rebuild parts for your engine.

And I asked about rod bolts, head studs and HGs..

The bottoms of my bores are awesome, beyond perfect.. You can see where the rings ride and all are perfect shiny there with no grooves, some crosshatching can still be scene in this area also..

I also have the pressure regulator plug out and nothing looks wrong with that, should I shim it a bit?

Pics to follow..
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Fasteddie313  



Joined: 29 Sep 2013
Posts: 2595
Location: MI

PostPosted: Wed Jul 29, 2015 3:45 am    Post subject: Reply with quote

Quote from EBS for there parts prices..


Bearing prices aren't too bad..

Con rod nuts $9 a piece? Get outta town..
OEM head studs $1.85 each all day, great price..
Awesome price on complete head gasket set, that comes with valve cover and exhaust gaskets etc too.. Best price on a HG period?
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